CBN Abrasive Sandpaper
When it comes to grinding and polishing an array of challenging hard metals—ranging from metal alloys to titanium alloys, stainless steel, and high-temperature alloys—CBN Sanding Abrasive Grinding Polishing Paper stands as an exceptional choice. Offering a spectrum of advantages that surpass conventional sand belts, this versatile paper brings forth high grinding efficiency, remarkable wear-resistance, low grinding temperatures, and top-tier results.
The cornerstone advantage of CBN Sanding Abrasive Grinding Polishing Paper lies in its exceptional grinding efficiency. Engineered for swift and efficient material removal, this paper emerges as the go-to solution for a diverse range of industrial applications. Be it the task of refining a rough surface or elevating the luster of a finished product, CBN Sanding Abrasive Grinding Polishing Paper is your path to the desired outcome.
Beyond its commendable grinding efficiency, this paper boasts impeccable wear-resistance. Its robust composition enables it to withstand extensive use without succumbing to wear and tear, rendering it an ideal choice for industrial settings that demand durability.
A distinctive feature of CBN Sanding Abrasive Grinding Polishing Paper is its ability to maintain low grinding temperatures. This meticulously engineered paper generates less heat compared to traditional sand belts, safeguarding the integrity of the workpiece and ensuring an impeccable finish. As such, it excels in applications that hinge on precision and accuracy.
Renowned for its superior quality and cost-effectiveness, CBN Sanding Abrasive Grinding Polishing Paper consistently delivers impeccable results, aligning seamlessly with the quality standards of industrial applications. Its remarkable durability also translates into excellent long-term value, making it a wise investment.
Moreover, CBN Sanding Abrasive Grinding Polishing Paper brings forth a suite of environmental benefits. With minimal dust and noise generation, it prioritizes the well-being of workers and the environment alike. Furthermore, its efficiency translates to reduced energy consumption, curbing carbon emissions and fostering sustainability.In essence, CBN Sanding Abrasive Grinding Polishing Paper emerges as the ultimate choice for those seeking a premium, economically viable, and environmentally conscious solution for grinding and polishing. Whether you're dealing with metal alloys, titanium alloys, stainless steel, or high-temperature alloys, this versatile paper is your partner in achieving the desired results with finesse and efficacy.
Performance
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CBN (Cubic Boron Nitride) abrasive sanding sheets and sandpapers are highly regarded for their exceptional performance in various applications, particularly in the field of metalworking. Here are the key performance attributes of CBN abrasive sanding sheets and sandpaper:
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Superior Hardness: CBN is one of the hardest known materials, second only to diamond. This exceptional hardness allows CBN abrasive sheets and sandpapers to effectively cut and abrade even the toughest materials, including hardened steel, superalloys, and other heat-treated metals.
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Longevity: CBN abrasives are renowned for their long service life. They maintain their cutting efficiency and abrasive properties over an extended period, reducing the need for frequent replacements and increasing cost-effectiveness.
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Consistent Performance: CBN abrasive sheets and sandpapers provide consistent and repeatable results. They maintain their sharpness and cutting efficiency throughout their lifespan, ensuring reliable and predictable performance.
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High Heat Resistance: CBN is highly resistant to heat, making it suitable for dry grinding applications and high-speed machining. It can withstand the elevated temperatures generated during aggressive metalworking processes without losing its cutting effectiveness.
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Reduced Friction: CBN abrasive sheets and sandpapers typically have a low friction coefficient. This property minimizes heat generation and reduces the risk of workpiece distortion or metallurgical changes during grinding, resulting in improved workpiece quality.
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Precision and Accuracy: CBN abrasives are known for their precision and accuracy in shaping and finishing metal parts. They can achieve tight tolerances and fine surface finishes, making them ideal for applications that demand high-quality results.
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Reduced Tool Wear: When used in metalworking applications, CBN abrasive sheets and sandpapers reduce tool wear and extend the lifespan of cutting tools. This translates to cost savings and increased efficiency in machining operations.
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Compatibility: CBN abrasive sheets and sandpapers are compatible with various machining equipment and can be used with both manual and automated systems, including belt sanders, orbital sanders, and grinding machines.
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Wide Range of Grits: CBN abrasive sheets and sandpapers are available in a range of grit sizes, allowing users to select the appropriate abrasive for their specific material removal and surface finishing needs.
Grit Range
CBN Sanding Abrasive Grinding Polishing Paper is an outstanding choice for grinding and polishing a wide range of challenging hard metals, including metal alloys, titanium alloys, stainless steel, and high-temperature alloys.
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Coarse Grits (60 to 120): Coarse grit CBN abrasive paper is ideal for initial material removal, shaping, and rough grinding. It quickly removes stock material to achieve the desired workpiece shape.
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Medium Grits (240 to 400): Medium grit CBN abrasive paper is suitable for intermediate grinding and refining workpieces. It helps smooth out rough surfaces and prepares them for fine finishing.
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Fine Grits (600 to 1200): Fine grit CBN abrasive paper is used for fine finishing and achieving smooth surface textures. It removes minor imperfections and provides excellent surface quality.
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Very Fine Grits (1500 to 1800): Very fine grit CBN abrasive paper is employed for achieving ultra-smooth and highly polished surfaces. It is ideal for applications where exceptional surface quality and precision are paramount.
Application
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CBN (Cubic Boron Nitride) abrasive sanding sheets and sandpapers find wide-ranging applications in various industries, especially in metalworking and machining processes. Here are some common applications where CBN abrasive sanding sheets and sandpapers excel:
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Metal Grinding and Machining: CBN abrasive sheets and sandpapers are extensively used in metalworking for grinding and machining operations. They are suitable for shaping and finishing a wide range of metals, including hardened steel, cast iron, stainless steel, superalloys, and more. They can be employed in processes like surface grinding, centerless grinding, and cylindrical grinding.
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Aerospace Industry: CBN abrasives are crucial in the aerospace industry for precision grinding and finishing of aerospace components. They help achieve tight tolerances, fine surface finishes, and the necessary dimensional accuracy required for aircraft parts, turbine blades, and engine components.
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Automotive Manufacturing: In the automotive sector, CBN abrasive sanding sheets and sandpapers are used for tasks like crankshaft and camshaft grinding, as well as the production of engine valves and transmission components. They contribute to the high-precision manufacturing of critical automotive parts.
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Tool and Cutter Grinding: Manufacturers of cutting tools, such as drills, end mills, and inserts, rely on CBN abrasives to shape and sharpen their tools. CBN abrasive sheets are effective in producing sharp cutting edges, enhancing tool performance and longevity.
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Bearing Production: The production of precision bearings demands high-precision grinding operations. CBN abrasive sanding sheets are used to ensure smooth, accurate, and reliable bearing surfaces in industries like aerospace, automotive, and machinery manufacturing.
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Hardened Material Machining: CBN abrasive sheets and sandpapers are the preferred choice for machining and finishing hardened materials, including heat-treated steels and superalloys. They maintain their cutting efficiency even on these challenging materials.
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Tool and Die Making: Tool and die makers use CBN abrasive sheets for precision grinding and shaping of molds, dies, and cutting tools. The abrasives help maintain dimensional accuracy and achieve excellent surface finishes.
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Surface Finishing: CBN abrasive sanding sheets can be used for surface finishing applications on various materials, including ceramics, composites, and glass. They provide fine finishes and help remove any imperfections.
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Woodworking: In woodworking, CBN abrasive sheets can be used for tasks such as sharpening woodworking tools and achieving a fine finish on wooden surfaces.
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Automated Manufacturing: CBN abrasive sheets and sandpapers can be incorporated into automated machining systems, increasing efficiency and consistency in production processes.
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Maintenance and Repair: They are also useful for maintenance and repair tasks where precision and reliability are required to restore worn or damaged metal parts.
Diamension
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100x55mm,100x100mm,130x55mm,200x100mm,280x230mm,300x290mm,650x290mm,850x290mm
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Customized:customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require.
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FAQ
Q: What are the advantages of a flap wheel?
Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches.
Q: What is the difference between flap wheel and grinding wheel?
Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges.
Q: What is the best flap disc for grinding welds?
Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice.
Q: What is a flap disc grinding wheel used for?
A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings.
Q: What is the best grit for flap discs?
Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending.
Q: Which grit flap disc would leave the smoothest finish on metal?
For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal.
Q: What is the best flap wheel for stainless steel?
Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel.
Q: Can you put a flap disc on a bench grinder?
Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.